Fully-Auto Concrete Block Making Production Line

Fully-Auto Production Line, Fully-Auto Main Machine, International Approval, High Quality, Installation, training , block machin

Fully-Auto Concrete Block Making Production Line, block machine

Detailed Product Description

Usually, a block production line has six stages:

Stage 1. raw material batching

Stage 2. concrete mixing

Stage 3. block making

Stage 4. block curing

Stage 5. block cubing

Stage 6. pallet returning

Stage 1. raw material batching            Auto

-aggregate batching plant       prepqre sand, scree, etc. with required ratio for mixer

-aggregate belt conveyer        carry batched aggregate to mixer

-cement silo                          store cement

-cement screw conveyer         carry cement to mixer

-wheel loader                   carry sand, scree, etc. to batching plant

Stage 2. concrete mixing           Auto

-concrete mixer                Prepare concrete for block making machine

-concrete humidity tester      guarantee the humidity of concrete

-cement scale                   prepare required amount of cement to mixer

-air compressor                 open the discharge hole of mixer

Stage 3. block making               Auto

-concrete belt conveyer         Carry concrete to storage hopper

-concrete storage hopper       Store concrete for block making machine

-7U-QT/M block making machine         Produce concrete blocks

-hydraulic station           provide strong oil pressure power for actions of block making machine

-pallet feeder                  Provide pallet to block making machine

-block chain conveyer     Carry fresh blocks&pallet out from block making machine to elevator

Stage 4. block curing             Auto

-elevator                 elevate fresh blocks&paver layer by layer

-kiln cart                 carry layers of fresh blocks&paver into and out of curing room

-hydraulic station      provide oil pressure power for actions of kiln cart

-inductive units        guide kiln cart to stop at the right positions

-iron rail                 for kiln cart to move on

-curing rooms          where fresh blocks be cured to be strong

-steam boiler          provide steam to curing rooms

Stage 5. block cubing              Auto

-lowerator                      lowerator layers of cured blocks&pallet to block conveyer

-block conveyer             carry blocks&pallet to block pusher

-block pusher                seperate blocks&pallet and push blocks to cuber

-block cuber                  cube blocks layer by layer onto block tray

-hydraulic station            provide strong oil pressure power for cubing actions of block cuber

-crawler belt conveyer       carry cubed blocks&tray away from cuber

-forklift                           carry cubed blocks&tray to block storage area

Stage 6. pallet returning              Auto

-pallet returning device I       carry pallet to pallet pusher

-pallet pusher                  change the moving direction of pallet

-hydraulic station             provide oil pressure power for pushing actions of block pusher and pallet pusher

-pallet returning device II        carry pallet to pallet feeder

Control Systems               5          PLC

-PLC central control system       it directs the other control systems to guarantee the whole production work in phase

-PLC control system 1, it controls the working conditions of aggregate batching plant, aggregate belt conveyer, cement screw conveyer, concrete mixer, concrete humidity tester, cement scale, and air compressor.

-PLC control system 2, it controls the working conditions of concrete belt conveyor, concrete storage hopper, hydraulic station, block making machine, block conveyer, pallet feeder, and elevator

-PLC control system 3, it controls the working conditions of kiln cart, hydraulic station, inductive units, the curing rooms, so that the block curing stage runs automatically and normally

Curing Way                 Steam Curing

10 hours in curing room with high pressure steam, then move outside for about about 1 day before selling

Workers Needed          4

Total Power and Land Space        175kw and 5000

Fully-Auto Concrete Block Making Production Line